Remove machine foundation with swelling explosive

Project description

The removal of machine foundations is a challenging task that is often necessary during renovations, restructuring or the dismantling of production facilities. The use of swelling explosives plays a key role in carrying out this work efficiently and safely. Swelling explosives, also known as swelling concrete or blasting concrete, offer an explosion-free method of crushing and removing solid concrete structures. The advantages of this method are manifold. It enables precise and controlled crushing, minimizes vibration and shock and is also more environmentally friendly than traditional blasting techniques. Removing machine foundations with swelling explosives is not only safer, but also more economical and time-saving, as it allows the work to be carried out more quickly.

Project schedule

The process for removing machine foundations with swelling explosives begins with thorough planning. First, a detailed analysis of the foundation to be removed must be carried out. The type and size of the foundation, the material properties and the surrounding structures are taken into account. Once this information is available, a detailed plan is drawn up. The first step is to define the correct boreholes. The borehole diameter should be between 25 mm and 45 mm to ensure optimum expansion force. The distance between the boreholes is also crucial: it should generally be ten times the borehole diameter in order to achieve even pressure distribution and effective crack formation. After planning, the foundation is prepared in accordance with the defined specifications. This includes drilling the holes and filling in the swelling explosive. To achieve optimum results, the mixing ratio of 1.2 liters of water per 5 kg of swelling explosive must be precisely adhered to.

Drilling information

The correct drilling information is crucial for the success of removing machine foundations with swelling explosives. The choice of drill hole diameter has a direct influence on the effectiveness of the method. A diameter between 25 mm and 45 mm ensures that the swelling explosive can develop its maximum effect. The distances between the drill holes are also important. The larger the drill hole diameter, the greater the expansion force that can be achieved. Smaller distances between the holes lead to faster crack formation and smaller fragments, which is advantageous for the subsequent removal of the material. Precise planning and execution of these steps are essential to achieve the desired results.

Consumption

The consumption of swelling explosives plays a central role in project planning. On average, the consumption is around 10 kg of swelling explosive per cubic meter of material removed. This figure helps to accurately calculate material requirements and ensure that sufficient explosives are available for the project. A precise calculation of consumption enables better budget planning and efficient use of resources. As consumption can vary depending on the size and type of foundation, careful analysis is essential before starting the project. This helps to avoid unexpected costs and delays and ensures that the work is carried out smoothly.

Time / Costs

Using swelling explosives to remove machine foundations can result in significant time and cost savings. This method is not only efficient but also safe, resulting in a reduction in overall working time and associated costs. Swelling explosives allow the removal to be carried out in a controlled manner without endangering the surrounding structures. The exact cost can vary depending on the size of the foundation, the geological conditions and the material required. Compared to traditional demolition methods, which are often more expensive and time-consuming, the use of swelling explosives is a cost-effective solution. A detailed cost breakdown helps to plan the budget realistically and use resources efficiently.

Expert opinion

In summary, it can be said that removing machine foundations with swelling explosives is a modern, efficient and environmentally friendly method that offers numerous advantages. By using explosion-free explosives, the process can be carried out safely and in a controlled manner. The structured approach - from careful planning and analysis to precise drilling and effective application of the explosives - ensures that the results meet expectations and that the environment and surrounding structures are not endangered. The combination of efficiency, cost savings and safety makes the method of removing machine foundations with swelling explosives the preferred choice for many construction and demolition projects.

Customer review

Our experience with the removal of machine foundations using swelling explosives was consistently positive. The controlled use of explosion-free explosives enabled us to carry out the process efficiently and safely. The precise planning and execution led to a smooth process without any unexpected complications. We particularly appreciated the safety of this method and the minimal impact on the environment. Our customers were extremely satisfied with the results and we were able to complete the project within the planned timeframe and budget. We recommend the method of machine foundation removal with swelling explosives to anyone looking for a modern and efficient solution for complex demolition work. The combination of innovative technologies and a well thought out approach is the key to a successful project that is both cost effective and environmentally friendly.